Hydraulic System Steel Forging Parts

Hydraulic System Steel Forging Parts

1.Product Introduction

◉ Hydraulic cylinder is a hydraulic cylinder part that converts hydraulic energy into mechanical energy and performs direct rotation (or swing) movement in the forging process. The utility model has the advantages of simple structure and reliable forging operation. 

◉ When it is used to realize reciprocating motion, it can eliminate the reduction device, and there is no transmission clearance and the motion is stable. Compared with castings,Hydraulic System Steel Forging Parts have higher strength, lower cost and longer service life. They are widely used in various mechanical and hydraulic systems.

2.Product Parameter (Specification)

3. Maple’s Service for HydraulicCylinder System

◉ Today, Maple Machinery caters to different customers of hydraulic industry with premium machined parts, forgings, and castings. These parts include Lug Bases, Rod Clevises, Bearing, Heads, Top Nut, Glands, Pistons and Gears. Our customers rely on us because of our professional customer care and high-precision machined components. Most of these parts carry with tensile strength.

◉ Maple has over ten years of experience in manufacturing hydraulic parts, we can forge small parts and larger parts weighing hundreds of kilograms. We understand our customer needs and also offer pressure testing, NDT, and other services.

4.Supporting Service for HydraulicCylinder System Components

◉ As mentioned above, in order to work in adverse conditions, the performance of the Hydraulic System Steel Forging Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

◉ Common Material for Hydraulic System

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Hydraulic System Steel Forging Parts:

Carbon Steel：1015,1020,1035,1045,20Mn,25Mn,A570.GrA, SJ355, C45…

Alloy Steel：4130,4135,4140,4340,8620,8640,20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15,GG-20,GG-25,Class 20B,Class 25B,Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40,GGG-50,60-40-18,65-45-12,70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC,20%Cr-Mo-LC,25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356,A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

5.The Parts We Supplying for The HydraulicCylinder System

We have manufactured a wide range of Hydraulic System Steel Forging Parts. The following are typical products:

Lug Bases, Rod Clevises, Bearing, Heads, Top Nut, Glands, Pistons and Gears

6. Why Closed Die Forging

Compared with casting, forging has its special advantages:

1. In the case of the same material, the mechanical properties of forgings are better than those of castings.

2. The forgings strength is higher and the fatigue resistance is stronger.

3. The forgings has better compactness.

4. There are no internal defects and surface defects.

5. Fast production speed, high efficiency, suitable for mass production of products.

6. The product quality is stable.